International "Astana Mining & Metallurgy" Congress
18-19 June 2020
Nur-Sultan, Kazakhstan

Latest Orica platform features help boost productivity and blasting quality

Orica Logo 260As digital and automated technologies continue to change the way the mining and quarrying industries operate, we continue to advance our world-class digital expertise and solutions. Building on more than 140 years of experience and innovation in blasting, we aim to lead the digitization of blasting with our latest platform release features.

The new BlastIQ™ features have been developed to bring additional capabilities and help customers reduce the overall cost of drill and blast operations, improve operational productivity and safety, and facilitate regulatory compliance.

Orica Global Digital Product Manager, Angelo Labriola describes how our digital technologies are helping customers, saying: “Every day around the world, engineers design blasts and those blast outcomes impact as much as 80% of the Total Mine Processing Costs. The process of designing blasts, adjusting designs for real conditions encountered in the field, and understanding the outcomes of blasts is a manual, time-intensive task involving multiple inputs. Optimization efforts suffer due to lack of time and tools to support that objective in the face of daily operational demands.

“BlastIQ saves time and improves quality by automating processes across the blasting workflow. Inspired by our customers’ feedback, the latest release of BlastIQ will enable our customers to make better decisions, more rapidly and deliver improved blast outcomes across their operations.

“We’re aiming to develop the most robust, most user-friendly set of digital drill and blast tools available, with easy integration across the value chain and delivery of the whole of mine insights required to drive material impact for our customers.”

Smarter real-time insights and multilingual support
Improvements to the BlastIQ™ user interface allows real-time access to the status of each blast through the centralized online BlastIQ™ Platform, enabling users to collate and collaborate on data from across the drill and blast process. Insights are easily interpreted from data gathered with new visualization features, accelerating planning, analysis, and auditing of blast data to satisfy regulatory requirements.

Multilingual support has also been added across the technology suite, now supporting Spanish, French Canadian, Russian and Portuguese, facilitating broader access and adoption of BlastIQ™ for more customers around the world.

Improved on-bench quality control with loading design application
The BlastIQ™ Mobile technology now provides a wider set of loading conditions through the seamless integration of loading rules, increasing on-bench quality control management and productivity. Continuous loading rules can now be applied to blast holes in real-time, even in areas without bench wireless connectivity, creating efficiency and quality gains on-bench.

Increased accuracy and efficiency of explosives delivery through seamless connectivity and integration
Accuracy and efficiency of explosives delivery are significantly enhanced through real-time synchronization of blast hole data between Orica's Mobile Manufacturing Unit (MMU™) and BlastIQ™ as changes occur in both design and actual loading data. Using this data, Orica’s smart, connected delivery systems load the correct explosive type and quantity according to the original design, adjusted based on blast hole condition measurements and the automated application of a defined set of loading rules managed by the drill and blast engineer.

This industry-first, direct integration with the delivery control system automates process control thereby eliminating errors in manual product selection, process control and incorrect logging of loading actuals, as well as importantly reducing overall explosives loading times and increasing productivity on-bench.

Hole position identification capability for rapid decision making
Hole identification functionality available in both BlastIQ™ enabled delivery systems and BlastIQ™ Mobile improves in-field blast quality control and assurance. The hole position identification feature helps operators to more easily identify holes on-bench, reducing errors from potential confusion over hole identification and ensuring accurate recording of which holes have been dipped or loaded. This real-time data flow empowers rapid decision making, such as accurately adding new holes and data as needed, improving operational efficiencies.

The new features are now available and applicable across mining and quarrying operations globally. As customers increasingly look to transform their operations with digitally connected technologies, we remain at the forefront of digital blasting to optimize blasting outcomes.

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